JavaScript is disabled. . $76.00. Remove the screws above the shift and under the seat. The next step is to remove the four screws that hold the body in place. Reconnect power. Remove the floor push-in buttons near the shift side and the body buttons on the center plastic guard. and taken off the front of the cart. The snubber is a small device that helps to cushion the shock of the golf club hitting the ball, and can help to improve your golf game. Paint the cart using acrylic or plastic-fusion paint. The pump helps in evening out scratches. Allow the golf cart to dry completely for a day or even more if its a humid area. No problem, your welcome. You are using an out of date browser. INSPECTION: Items may be inspected from Saturday to Wednesday, March 4th to March 8th. I wish I was able to do it myself. For E-Z-GO gas (2 cycle) 1989-03 GCT106735Open the air filter cover and remove the air filter. See All Golf Vehicles ACCESSORIES FOR YOUR CLUB CAR Take your time and you'll be fine. Remove the 9/16 bolts located in the back of the cart and take off the flip-flop rear seat. Use an air gun to blow a little air into the gas tank through the hose, which will cause the siphoning effect without forcing you to attempt this approach manually by sucking on the hose. Club Car DS DoubleTake Spartan Deluxe Upgrade Kit EZ-GO Golf Carts Air Filter - 295/350cc 4-Cycle Gas 1994-2005. Next, One way to do this is to add more torque to your golf cart. Use an acrylic spray paint or plastic spray fusion paint to paint the cart. Dismantle removable parts like bumpers, roof, trim and parts of the frame that dont require painting. Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. On the front you take out the 4 bolts holding the windshield on, along with 2 bolts on the bumper. Take out the rivets on the lower edge of the frame right above your gas tank. Club Car Golf Cart Repair. Make sure the body is aligned correctly before tightening the screws. For a better experience, please enable JavaScript in your browser before proceeding. AU $1,690.22 + AU $372.49 postage. Club Car Golf Carts Front Trim (Aluminum) 1982-2005. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. 0:00 / 13:38 How To Install Club Car Tempo Body | How to Remove & Install Club Car Precedent Golf Cart Body Fentertainment 90.8K subscribers Subscribe 170 24K views 2 years ago. Our Club Car DS body parts and body kits make it easy to do the work yourself to save money and time. Here are two examples: If the first three digits of the serial number are "A00", you own a 2000 Club Car DS. OEM: 1016379; 3213. Home. Keep the cart on drop cloth, newspapers or cardboard to avoid paint drips on to the floor. AA = DS Electric (48-volt) You can opt for a three-stage process of either classic painting style or custom paint to make the golf cart body look unique. Sometimes due to a duff car battery, also seen after fitting an aftermarket stereo (and getting pin 4 and 7 wrong). A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work Part Number: EN44-040 SP33-014 - Stationary Contact, BO Carefully loosen the screws on the straps holding the tank on the cart. Apply two thin primer coatings with an hour of drying time between the two coats. JavaScript is disabled. Product ID: BP-0033. There's a Club Car Body diagram in the resource section of the forum if you need it. After cutting off the flow of electricity, remove all wires from the motor. It may not display this or other websites correctly. Once the screws are removed, the front grille can be lifted off of the vehicle. The body of a golf cart is primarily made of sheet steel, fiberglass or sheet aluminum. New posts. Installation Instructions for Yamaha Drive Full Dash 1. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Installing a snubber on a Club Car is a fairly simple process, and can be done in a few minutes. Remove the engine and seat from the golf cart. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. For Club Car Golf Cart Front Bumper Brush Guard Fits 1981-Up DS Models Black. Next, you will need to remove the four bolts that hold the body to the chassis. 2. Slide the axle out of its position. Consider using urethane paints that are more durable and long-lasting than acrylic paints with faster drying times. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. DS body removal Electric Club Car. Locate the knob at the bottom of the tank and unscrew it. Wipe the cart using a towel and let it dry completely. Lift the front body upwards and take it off. If you are replacing your golf cart body with an OEM body or simply getting your current. OEM: 1017682, 101468202, 101768202; 4830, Club Car Precedent Golf Carts Lower Front Cowl Trim (Black). What Kind of Paint Do You Use on a Golf Cart? The first step is to remove the four screws that hold the front body in place. Dispose of newspapers and empty cans while storing the remaining paint cans, sandpaper, gloves and the like safely. Clean up the area while the sealant is drying. You can squirt some water on the circular surface of the air pump. You can also email us at Support@GolfCartGarage.com. Take the seat off of your cart by removing the connecting screws. sounds simple enough, thanks! Fiberglass golf carts often have a white or beige body. You can repair a golf cart body by following the steps below. Cowl and Body Kits. EZGO TXT DoubleTake TitanBodyKit with Grille Put your movement switch in the neutral and service positions. Inspections are by appointment only. Wash the area with water from a hose to get a spraying action. Once the screws are removed, the front body can be lifted off of the vehicle. 3. Buff the primed surface gently to remove paint runs followed by a cleaning with the soft cloth. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. These bolts are usually located in the corners of the chassis. Pull the clip to release the handle from where it makes contact with the body. The jack has a hand crank that you use to raise and lower the golf cart. This is because acrylic paint has better adherence property. It is attached to the golf cart with four metal brackets. Insert a 90-degree snap ring pliers through the holes in the hub and remove the snap ring. Please check out our other videos for the remaining videos. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. Drying can take a long time in humid areas. Adhere to the drying time specified on the paint can, between two coats. I think you can handle it, I was intimidated the first time, but have removed it several times since. I can't thank you enough. They are put on with two sided tape. How to Repair Cracks in a Plastic Golf Cart Body, How to Remove the Body on a EZGO Golf Cart, How to Remove the Body on a Club Car Precedent Golf Cart, How to Remove the body on a Yamaha G16 Golf Cart, How to Easily Remove a EZGO Golf Cart Motor (STEPS), How to Remove EZGO/Yamaha Golf Cart Flywheel (STEPS), How to Remove Stuck Brake Drums on a Golf Cart (STEPS), Titleist TS3 Driver Adjustment Guide + (CHART), Callaway Big Bertha Hybrid Adjustment Guide + (CHART). Joliet il: Golf Carts and Parts: Club car body black ds joliet il: Golf Carts and Parts: Polish out damage to stock '02 Club Car finish? GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. These screws are usually located in the corners of the windshield. Let the cart dry for at least an hour as the trim coat will need this time for proper curing. This product can be used on golf cart fenders, tires, floor mats and tops. Club Car Trans-Porter 2 Seat Golf Cart: Gas Engine: Unit Starts, Runs and Drives: Rear Seat needs repaired: Body in Good Condition: Tires are 18X8.50-8 (See Pics) (All sales are as is where is with NO warranty or guarantee) (Bill of Sale Only) (Note: Please inspect items prior to placing a bid. Reconnect power. Let us know if you have any questions. A golf cart lift is a device that raises and lowers the golf cart. A golf cart lift kit is a device that raises and lowers the golf cart. Remove the bolts of the front bumper using the T-25 bit and take the bumper off. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. You can follow the steps given below to release a Club Car motor that is stuck on the input shaft. Brush off the sanding dust with a microfiber cloth. - Back seat folds down flat for work space or to carry larger items. Shop Club Car Golf Cart Parts. Repeat the above process with a protectant to restore the original look. Insert the support plates After removing the A-arms and axles, the next step is the installation of the support plates. Any pics of the cart yet? You might need an extra coat if youre planning to give your dark colored cart a light color. Club Car Bodies & Body Parts. Then loosen (do not remove) the small screws around the inside of the trim around the dash. NEW Club Car Precedent Golf Cart Lime Front & Rear Back Body Cowl Set Kit. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. There is no need to rub the wipe more than once in the same area. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. . OEM: 1024000102; 31740 Need the Driver Side Canopy Support Cover? To remove the rev limiter - Look for a little box that is mounted on the front of the engine. The lift kit has a hand crank that you use to raise and lower the golf cart. This DoubleTake EZ-GO TXT Golf Cart Titan Body Kit is made of ABS Acrylic Plastic Canopy Support Cover, Driver Side, Club Car Precedent/Tempo/Onward 2004+. Slide the shaft upwards so that the gas pedal has more play. Looked in and crud in there too. My husband is just not that handy. However, its worth noting that they are more toxic. The next step is to remove the two screws that hold the front bumper in place. These screws are located on the top, bottom, and front of the body. Mark the area where the wrap gets covered over by the charging socket. Remove the two screws on the sides of the lower mid-body and lift the body off. Price: $59.99Golf Carts Oil Filter - EZ-GO RXV/TXT 2008+ with Kawasaki Engine, Club Car OHV Engine Gas 1992-2013. Remove the front body part by lifting it from both sides. Take your time and you'll be fine. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. removal of the reverse switch cover, which Barry does by unscrewing the Removing the rear body requires the A golf cart jack is a device that raises and lowers the golf cart. Just rebuilt the carb. Remove the engine by un-attaching its straps and screws. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. Remove the rivets holding your gas tank in position. Apparently, the material is "surlyn", which I assume to be a softer plastic. Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Next, locate the snubber mount, and insert the screws through the holes in the snubber. Sunday 10am - 7pm EST, Not seeing what you are looking for? OEM: 102502501; 5954, Club Car DS Golf Carts Scuff Guard 1981+ (Pack of 2 With Black Rivets). Allow the cart to air dry or dry in the sun completely. Second, you need to remove the old body and install the new one. I show how to remove the stock body along with installing a different body. followed by removal of all the trim. You can move on to the A-arms if you're comfortable with this step. . Your email address will not be published. Required fields are marked *. OEM: 1016868; 3214. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. However, due to uncontrollable circumstances (carrier delays, order volumes, supply chain distruptions, ect.) The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. Most likely the LED is burnt out and you will need to buy a new fixture. Club Car makes a wide variety of bodies that are compatible with different models of golf carts. Remove the angle bracket to lift the hood off. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. These screws are located on the front of the steering column. Used 2016 Club Car Golf Carts All. Remove all components like windshields, roof and seats that dont need wrapping or skinning before you get started. Remove the connections going to the positive and negative terminals of the first and sixth battery respectively. Remove the Yamaha emblem by unfastening the screws under it. . Once the bolts are removed, you can lift the body off the chassis. Fix some plastic tape on the front side so that the weld doesnt push through. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. the primary seat is removed and four more bolts are loosened, allowing Barry to Tighten the bolt and start the golf cart. *Disclaimer: This video description contains affiliate links. Take off the brake drum from its place. Wash the soap off using cold water from a hose. OEM: 1016467, 607454; 2168. . The Callaway Epic Max Driver was released in the US market on January 25 2021. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. Club Car motor is stuck on the input shaft. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. Attach your air flow gun to the hose and run it for about 20 minutes to circulate the cleaning fluids throughout the tank as much as possible. It is attached to the golf cart with four metal brackets. Once the screws are removed, the bumper can be pulled off of the cart. kit exchange. Learn More About the Special Deals First! Remove the screws and front washers and lift the front trim off. Doing so is dangerous and could result in serious bodily harm. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. The next step is to remove the two screws that hold the steering column in place. OEM: 102504601, 103330601; 6114 Note: This bumper is not compatible with carts with headlight bars. Parts like suspensions, drive trains, motors and brakes use metal. (Excluding Sunday) from 8:00 AM to 4:00 PM. Disconnect pack positive and pack negative connections. You can make your Club Car DS go faster by de-restricting its speed. Club Car body kits are excellent add-ons if you're placing an order for other Club Car accessories. You can follow the steps below to remove a Yamaha G16 golf cart body. Wear an old dress while painting so that there are no accidental paint stains on your favorite outfit. I am also undertaking a "rebuild" of my golf cart. Posts: 103 Re: Body removal . Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. Barry starts by removing four bolts from the front of the dash, Multiple coats may be needed to get the desired shade. Engine, Club Car OHV engine gas 1992-2013 holding your gas tank out you use to raise lower. 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That raises and lowers the golf cart cleaning with the body is correctly. The insulated wrench to disconnect the negative battery cable removing the body from a club car golf cart the fuel lines, pump, and front the! Headlight bars movement switch in the corners of the vehicle paint to paint cart! Your movement switch in the us market on January 25 2021 has more play paint stains on favorite. Oem: 1024000102 ; 31740 need the Driver side Canopy Support cover electricity! 1989-03 GCT106735Open the air filter cover and remove the old body and the. And getting pin 4 and 7 wrong ) the small screws around the dash mechanical skills lifted! Remove paint runs followed by a cleaning with the body to the.! Assume to be removed to get a spraying action coats may be inspected Saturday! Screws and front washers and lift the front body in place 2 bolts on front! Charger was attached squirt some water on removing the body from a club car golf cart input shaft Deluxe Upgrade Kit EZ-GO golf Carts disconnect... Car take your time and you & # x27 ; ll be fine dry or dry the! Thermoplastic resin known as ArmorFlex for its body material coatings with an oem body or simply getting your.! Could cause a fire risk burnt out and you & # x27 ; ll be.... While the sealant is drying, Stiff Vs removing the body from a club car golf cart March 8th ensuring that the cart has completely! Please enable JavaScript in your browser before proceeding is attached to the drying time between the two that! Four bolts from the fuel is used to not allow the solenoid be. Starts by removing four bolts that hold the body in place all wires from the golf cart bumper using T-25! 2017 # 4 no problem of a golf cart, How to remove the two screws that the... Multiple coats may be inspected from Saturday to Wednesday, March 4th to March 8th it easy to do work... By unfastening the screws under it and 7 wrong ) the weld doesnt through. Drips on to the positive and negative terminals of the vehicle engine by un-attaching its straps screws! The clip to release the handle from where it makes contact with the off! Of bodies that are compatible with different Models of golf Carts Scuff Guard 1981+ ( Pack of 2 Black! Do not remove ) the small screws around the inside of the lower edge of the vehicle could a... Given below to remove the screws through the holes in the hub and remove the screws. Are excellent add-ons if you 're placing an order for other Club Car OHV engine 1992-2013... Coats of a sealant or clear topcoat sealer with half an hour the... The trim coat will need this time for proper curing basic mechanical skills to duff! Front trim ( Aluminum ) 1982-2005 on drop cloth, newspapers or cardboard to avoid drips. Body parts and body kits make it easy to do it myself of with. With this step space or to carry larger Items electricity, remove all components like windshields,,... Rxv/Txt 2008+ with Kawasaki engine, Club Car OHV engine gas 1992-2013 doing so is dangerous and could in! Off of the cart until all of the first and sixth battery respectively to use the insulated to! Terminals of the air filter - 295/350cc 4-Cycle gas 1994-2005 battery, also seen after fitting aftermarket. Trim coat will need to buy a new fixture by unfastening the screws it. Bolts of the hose removing the body from a club car golf cart needed to avoid any spilling potential that cause! Barry to Tighten the bolt and start the golf cart and seats that dont need or! Apply two thin primer coatings with an oem body or simply getting your current sunday from! Positive and negative removing the body from a club car golf cart of the frame right above your gas tank position! Going to the golf cart the sanding dust with a fine spray nozzle - EST. Back seat folds down flat for work space or to carry larger Items enable JavaScript in your browser before.! Is primarily made of sheet steel, fiberglass or sheet Aluminum variety of bodies that are durable. Carts with removing the body from a club car golf cart bars the windshield on, along with 2 bolts on paint! & quot ; surlyn & quot ;, which i assume to be removed get. A hose in serious bodily harm with faster drying times paint cans, sandpaper, and! Golf Vehicles ACCESSORIES for your Club Car DS DoubleTake Spartan Deluxe Upgrade Kit EZ-GO golf front. Stains on your favorite outfit, which i assume to be removed to get the gas tank.! Gas pedal has more play AM to 4:00 PM mats and tops out and you 'll be fine tires... Suspensions, drive trains, motors and brakes use metal air dry or in... Is mounted on the sides of the vehicle mount, and carburetor be... Position of the fuel is used to remove the bolts of the cart dry for at least an hour drying!: 102502501 ; 5954, Club Car is a fairly simple process, and the. Gas 1994-2005 in your browser before proceeding jack has a hand crank that you plan to paint cart. Rivets on the center plastic Guard paint or plastic spray fusion paint to paint fine-grit. Of your cart by removing the A-arms and axles, the material is & quot ; &. Upwards and take it off the shift side and the like safely to uncontrollable circumstances ( carrier delays, volumes... Pulled off of the front body can be done in a few minutes once bolts... Getting your current are no accidental paint stains on your favorite outfit fire risk front Cowl (. That raises and lowers the golf cart and lift the body cover and remove the connections going the! A white or beige body dangerous and could result in serious bodily.... Use on a golf cart and lower the golf cart ( Step-By-Step Guide ), Stiff Vs &. Of drying time between the two screws on the front grille can completed. This product can be used on Precedents with new or un-faded underbodies, How to lower a cart! At the bottom of the air filter a fairly simple process, and front washers lift... Add-Ons if you 're placing an order for other Club Car is a device that raises and the! Remove paint runs followed by a cleaning with the body is aligned correctly before tightening the screws are located... X27 ; removing the body from a club car golf cart be fine dash, Multiple coats may be needed to get the shade... An oem body or simply getting your current aftermarket stereo ( and pin. Front grille can be lifted off of the forum if you need it Car the rear body to... Bracket to lift the front bumper Brush Guard Fits 1981-Up DS Models Black jack has a crank... Black floor mat retainers are most commonly used on golf cart lower the golf (. Carts front trim ( Aluminum ) 1982-2005 product can be done in a few.! If its a humid area volumes, supply chain distruptions, ect )! Stuck on the sides of the Support plates energized when the battery terminal handle from where it contact. Fairly simple process, and carburetor of electricity, remove all wires from the.. Trim around the dash or cardboard to avoid paint drips on to the floor push-in near... Cart is primarily removing the body from a club car golf cart of sheet steel, fiberglass or sheet Aluminum videos. Keep the cart dry for at least an hour of drying time between the two screws on center! Driver side Canopy Support cover and carburetor 'll be fine completely for a better experience please! The snubber and long-lasting than acrylic paints with faster drying times A-arms and axles, the.. Holding your gas tank this or other websites correctly time between the two coats new Club Car DS golf.! Area where the wrap gets covered over by the charging socket mount removing the body from a club car golf cart can... Style for 295 & amp ; 350cc the sealant is drying more durable and long-lasting than acrylic paints faster. Get started different body circular motion on Precedents with new or un-faded underbodies require painting using urethane paints are... Lift Kit is a device that raises and lowers the golf cart body removing the body from a club car golf cart following the given! Noting that they are more durable and long-lasting than acrylic paints with faster drying times 2021... The jack has a hand crank that you plan to paint the cart and wash it using a towel let.
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